31 October 2011

29th October 2011 - Exhaust done/SVO problems/steering adjust/coolant flush

It was surprising to me how much actually was done over this weekend with the limited time available and the grotty weather this weekend.

EXHAUST MODS
Some weeks ago Stu ('Twizzle') donated a MK1 Discovery back box which was in very good condition. A small straight-thro' type and length wise it looked like this would serve as a side exit mod. It did.

Some coordinated slug scattering and a coat of VHT paint and the result was this....


I am still debating whether I need to fit another support bracket on the downpipe but it all looks good so far. Quite a bit quieter too ;)


SVO PROBLEMS
Driving around SPTA on Saturday I switched over to the veg tank and after only a few hundred yards I sensed fuel starvation - and then the engine cut out. Re-started on dieso and it all ran without fault - until I switched back to SVO and the same problem occurred.

SVO tank was full so it wasn't lack of fuel so the first point to check was the coarse bio filter on the outlet of the SVO tank. Check out the picture below .......I think this is the cause ;)


Filter was blocked with gunky bacterial ridden veg oil and what looks like spice debris. How these particles ended up there is a mystery as the SVO is filtered down to 1 micron? Maybe the grotty storage container I was using for SVO?

So three plans of attack.
  • First, 1 litre of petrol added to the 30-40 litres of SVO already in the tank which should kill any bacterial build-up already in there.
  • Second, replaced the SVO storage vessel with a fresh clean item.
  • Thirdly, temporarily removed the filter and either clean the existing filter and refit or replace with a new larger CAV296 Perkins/Lucas spin on type I have to hand (if I can find the fittings)? 1/2"x20 NPT probably?

STEERING ADJUSTED
Tweaked the steering box again to remove a bit more slack and initially set it a bit too tight. It wouldn't even return to center under it's own steam! Slackened it off a tad and that seems a lot better.

Then had a look at the steering stops and they have been wound in further and that still leaves 0.5" - 0.75" clearance before the 7.50's touch the front parrots on the LWB rims.


COOLANT FLUSH/SMITHS LEAKING
In an attempt to stop the very slight weep I found on the Smiths cabin heater the other week I dropped in a bottle of rad flush and ran that around for 20-30 miles over a couple of days. Dropped the lot and flushed clear. System now refilled with 30% antifreeze and radweld. Whatch this space to see if that works.

So far so good.


CB INSTALL
After the radio was dropped in there last week now the parts to complete the antenna fittment to the offside have arrived. So now I could fit that. Despite the same antenna being used on both sides of the vehicle (nearside is a mag mount but placed in the same position on the vehicle body mount) it will not come down to anywhere near the same VSWR on the stud fitting.

The mount/coaxial etc. all has low resistance where necessary but I cannot get the SWR below 3:1. A right PITA. Trimming the antenna length down improved the match to that level but I am nervous of trimming it further as the current length is fine on the other mount?

I will wait for Ian to pass me the short Stinger type antenna soon and see how that performs.


Butt list status now lies at...........

1.Modify the exhaust to tame it down a tad? - I have bits but have't got to this yet - DONE
2.Fit an interior light - Ordered a magnetic battery powered one which will do the job.
5. Rear hub bolts worked loose the other day after a 20 mile fast run. Nipped up again but seem to be working loose? Bought a spare pair of hubs but and will keep an eye on this. So far no more problems.
6. Fit interior door handles
8. Windscreen washer not working - now seems to be fine?
9. Reverse light not working - checked at the weekend and is working.
10. Adjust play in steering box and move steering stops - DONE
11. Smiths heater leaking :o - Fixed? Let's see shall we?
12. Get the old Lassa crossply's removed and the Bridgestone Wranglers fitted to the LWB rims.
13. Lower the combat chassis spring mounting points to their lower position.
14. Fit some sort of secure storage in the cab area (ammo box?).

24 October 2011

24th October 2011 - Few more bits out of the way

Current butt list update (bits keep being added as a few get knocked off)...

1.Modify the exhaust to tame it down a tad? - I have bits but have't got to this yet
2.Fit an interior light - Ordered a magnetic battery powered one which will do the job.
3. One of the rear brake lights has an intermittant fault so a new Lucas 488 is on order - Done
4. Smiths heater fan is rubbing inside the casing - Done
5. Rear hub bolts worked loose the other day after a 20 mile fast run. Nipped up again but seem to be working loose? Bought a spare pair of hubs but and will keep an eye on this. So far no more problems.
6. Fit interior door handles
7. Fit battery isolator - Done

New ones......

8. Windscreen washer not working.
9. Reverse light not working.
10. Adjust play in steering box and move steering stops.
11. Smiths heater leaking :o
12. Get the old Lassa crossply's removed and the Bridgestone Wranglers fitted to the LWB rims.


10-4 GOOD BUDDY - C'MON
I was asked during the last S2 meet if I had a CB for comms between vehicles. At the time there was nothing fitted in Trig's, though I had a UK/Euro one waiting in the garage. Just needed to pull my finger out and get the job done.

The temporary mag mount on the nearside military antenna base was a no go as this kept getting nudged off by low hanging branches so I fitted an offside antenna mount. Knocked up a couple of ally plates for the top of each of these and fitted a 3/8" stud mount on the offside one. Also Ian C from the S2 club has promised me a short Stinger which is far less inclined to be smacked off than the 5ft Modulator when I am out and about?

The nearside mount is spare for now but I may fit a VHF antenna on there later. Also bought a remote speaker to stick on the dash (as if I'd hear it when the engine's running!).


SMITHS HEATER
While sorting out the rattl'y heater fan the other day (blades just needed a slight tweak) I found a small weep on the heater coils. Very minor but could get worse? :( For now the heater has been bypassed and I will give Radweld a go. Hopefully that will patch it?

What I did find was even though outside temps are now down to around 10 Deg.C, once the tarp is buttoned up it does get quite cosy in there. I guess most of the heat comes up through the floor from the tx and engine?

Cash was getting a bit limited now sproggo has come along so Trigger cash has had to be curtailed. But I did have a pile of unused parts scattered about the place that I no longer needed. So off to Ebay they went to release some funds.

Complete truck cab in VGC with all the mounting bolts. Even had new window runners - £150
S2A 'Maltese cross' wire rad mesh - £60
S2A/3 windscreen complete - £20

Used £20 to buy a spare pair of hubs and some of the rest was spent on 5 litres of proofer for the canvas, CB bits etc ;)

SOUTH EAST DISTRICT LOGO
Right at the start of the Trigger rebuild sanding back the nearside wing front and rear revealed the SE Command logo (now corrected SE District as per the info in the pic below) which I have as the title picture at the top of this blog. Since then I have had the word out that I need a quality pic of a whole one to get some vinyl ones made from. I could have traced and hand painted but that would have been a PITA for the vertical rear emblem.

Well it looks as if this may all becoming good!

Friend and neighbour while passing thro' the officers mess at Aldershot discovered the original artwork used as the basis of the SE logo! I now have a hi res pic ! But...the original artwork is far more detailed than the decals stuck on Trigger. Compare below.

As found under the paintwork....

 

Original artwork

More Wiki info..